pneumatic comparator | solex pneumatic comparator | Comparator |pneumatic comparator working

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Modi Mechanical Engineering Tutorials
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In this video easy explanation about Pneumatic comparator or solex comparator.
Many methods of measuring lengths and diameters have been developed, utilizing controlled air pressure as an amplifying medium it is called pneumatic comparators. The principle is to apply a jet or jets of air to the surfaces being measured, the jet orifices being close to but not in actual contact to the surface.
Advantages:

It is cheaper, simple to operate and the cost is low.
It is free from mechanical hysteresis and wear.
The magnification can be obtained as high as 10,000 X.
The gauging member is not in direct contact with the work.
Indicating and measuring is done at two different places.
Tapers and ovality can be easily detected.
The method is self cleaning due to continuous flow of air through the jets and this makes the method ideal to be used on shop floor for online controls.
Disadvantages:

They are very sensitive to temperature and humidity changes.
The accuracy may be influenced by the surface roughness of the component being checked.
Different gauging heads are needed for different jobs.
Auxiliary equipments such as air filters, pressure gauges and regulators are needed.
Non-uniformity of scale is a peculiar aspect of air gauging as the variation of back pressure is linear, over only a small range of the orifice size variation.

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