APQP Phase 3 Uncovered: Crafting Quality through Process Design and Development
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APQP Phase 3 Uncovered: Crafting
APQP Phase 3 Uncovered: Crafting Quality through Process Design and Development
Process Design and Development
The objective of APQP Phase 3 is to establish a comprehensive manufacturing system with effective control plans. This system will enable us to consistently produce high-quality products that meet or exceed customer expectations.
In Phase 3, we build upon the outputs from Phase 2, which include crucial elements such as Design FMEA, Design for Manufacturing, Design Verification, Design Reviews, Prototype Build Control Plan, Engineering Drawings, Engineering Specifications, Material Specifications, Drawing and Specification Changes, New Equipment and Tooling Requirements, Special Product and Process Characteristics, Gauge and Testing Equipment Requirements, Team Feasibility Commitment, and Management Support.
Steps involves in Phase 3: Process Design and Development
Step 1: Packaging Standard
Our first step in Phase 3 is to establish a Packaging Standard. This standard ensures that the packaging of our products is consistent, optimized for transportation and storage, and presents our products in the best possible way.
Step 2: Product/Process Quality System Review
Moving on to Step 2, we conduct a thorough review of the product and process quality system. This review helps us identify any gaps or areas for improvement in our manufacturing processes, ensuring a strong foundation for quality.
Step 3: Process Flow Chart
Step 3 involves creating a Process Flow Chart. This visual representation maps out the sequence of manufacturing steps, helping us identify potential bottlenecks and areas where quality checks are essential.
Step 4: Floor Plan Layout
Step 4 focuses on designing the Floor Plan Layout of our production area. An efficient layout minimizes unnecessary movement, optimizes space utilization, and ensures a smooth workflow.
Step 5: Characteristics Matrix (Optional)
Step 5 introduces the Characteristics Matrix, an optional tool that illustrates the relationships between product characteristics and process parameters. This matrix helps us understand how changes in variables affect product quality.
Step 6: Process FMEA
Step 6 is all about Process Failure Mode and Effects Analysis (FMEA). This proactive approach helps us identify potential failure modes in the manufacturing process, assess their impact, and prioritize risk mitigation strategies.
Step 7: Pre-Launch Control Plan
In Step 7, we create a Pre-Launch Control Plan. This plan outlines critical control points and quality checks that must be conducted before the product enters full-scale production. It ensures a smooth and high-quality product launch.
Step 8: Process Instructions/Work Standards
Step 8 involves developing detailed Process Instructions or Work Standards. These documents guide operators through each manufacturing step, ensuring consistency and adherence to quality standards.
Step 9: Measurement System Analysis (MSA)
Step 9 is dedicated to Measurement System Analysis (MSA). A robust measurement system is essential for accurate and reliable quality data. MSA helps us evaluate the accuracy and precision of our measurement tools.
Step 10: Preliminary Process Capability Study Plan
Moving on to Step 10, we develop a Preliminary Process Capability Study Plan. This plan assesses the process's capability to consistently produce products within specified tolerances, helping us set realistic quality targets.
Step 11: Packaging Specification
Our final step, Step 11, involves creating a Packaging Specification. This specification outlines the requirements for packaging materials, methods, and labelling, ensuring that our products are well-protected and presented.
CHAPTERS:
0:00 Introduction
0:27 Objective of Phase 3: Process Design and Development
0:49 Output of Phase 2
1:22 Step 1 – Packaging Standard
1:43 Step 2 – Product and Process Quality Review
2:07 Step 3 – Process Flow Chart
2:30 Step 4 – Floor Plan Layout
2:51 Step 5 – Characteristics Matrix
3:13 Step 6 – Process FMEA
3:37 Step 7 – Pre-launch Control Plan
4:00 Step 8 – Process Instructions/Work Standards
4:19 Step 9 – Measurement System Analysis (MSA)
4:45 Step 10 – Preliminary Process Capability Study Plan
5:11 Step 11 – Packaging Specification
#apqp #apqptraining #shakehandwithlife #process #design #development
♣ Download Study Notes and eBooks https://shakehandwithlife.myinstamojo...
♣ Website https://shakehandwithlife.in
Follow on
WhatsApp: +91-9315132462/9468267324
YouTube: @ShakehandwithLife
Linkedin: LinkedIn: shakehandwithlife
Facebook: Facebook: shakehandwithlife
Process Design and Development
The objective of APQP Phase 3 is to establish a comprehensive manufacturing system with effective control plans. This system will enable us to consistently produce high-quality products that meet or exceed customer expectations.
In Phase 3, we build upon the outputs from Phase 2, which include crucial elements such as Design FMEA, Design for Manufacturing, Design Verification, Design Reviews, Prototype Build Control Plan, Engineering Drawings, Engineering Specifications, Material Specifications, Drawing and Specification Changes, New Equipment and Tooling Requirements, Special Product and Process Characteristics, Gauge and Testing Equipment Requirements, Team Feasibility Commitment, and Management Support.
Steps involves in Phase 3: Process Design and Development
Step 1: Packaging Standard
Our first step in Phase 3 is to establish a Packaging Standard. This standard ensures that the packaging of our products is consistent, optimized for transportation and storage, and presents our products in the best possible way.
Step 2: Product/Process Quality System Review
Moving on to Step 2, we conduct a thorough review of the product and process quality system. This review helps us identify any gaps or areas for improvement in our manufacturing processes, ensuring a strong foundation for quality.
Step 3: Process Flow Chart
Step 3 involves creating a Process Flow Chart. This visual representation maps out the sequence of manufacturing steps, helping us identify potential bottlenecks and areas where quality checks are essential.
Step 4: Floor Plan Layout
Step 4 focuses on designing the Floor Plan Layout of our production area. An efficient layout minimizes unnecessary movement, optimizes space utilization, and ensures a smooth workflow.
Step 5: Characteristics Matrix (Optional)
Step 5 introduces the Characteristics Matrix, an optional tool that illustrates the relationships between product characteristics and process parameters. This matrix helps us understand how changes in variables affect product quality.
Step 6: Process FMEA
Step 6 is all about Process Failure Mode and Effects Analysis (FMEA). This proactive approach helps us identify potential failure modes in the manufacturing process, assess their impact, and prioritize risk mitigation strategies.
Step 7: Pre-Launch Control Plan
In Step 7, we create a Pre-Launch Control Plan. This plan outlines critical control points and quality checks that must be conducted before the product enters full-scale production. It ensures a smooth and high-quality product launch.
Step 8: Process Instructions/Work Standards
Step 8 involves developing detailed Process Instructions or Work Standards. These documents guide operators through each manufacturing step, ensuring consistency and adherence to quality standards.
Step 9: Measurement System Analysis (MSA)
Step 9 is dedicated to Measurement System Analysis (MSA). A robust measurement system is essential for accurate and reliable quality data. MSA helps us evaluate the accuracy and precision of our measurement tools.
Step 10: Preliminary Process Capability Study Plan
Moving on to Step 10, we develop a Preliminary Process Capability Study Plan. This plan assesses the process's capability to consistently produce products within specified tolerances, helping us set realistic quality targets.
Step 11: Packaging Specification
Our final step, Step 11, involves creating a Packaging Specification. This specification outlines the requirements for packaging materials, methods, and labelling, ensuring that our products are well-protected and presented.
CHAPTERS:
0:00 Introduction
0:27 Objective of Phase 3: Process Design and Development
0:49 Output of Phase 2
1:22 Step 1 – Packaging Standard
1:43 Step 2 – Product and Process Quality Review
2:07 Step 3 – Process Flow Chart
2:30 Step 4 – Floor Plan Layout
2:51 Step 5 – Characteristics Matrix
3:13 Step 6 – Process FMEA
3:37 Step 7 – Pre-launch Control Plan
4:00 Step 8 – Process Instructions/Work Standards
4:19 Step 9 – Measurement System Analysis (MSA)
4:45 Step 10 – Preliminary Process Capability Study Plan
5:11 Step 11 – Packaging Specification
#apqp #apqptraining #shakehandwithlife #process #design #development
♣ Download Study Notes and eBooks https://shakehandwithlife.myinstamojo...
♣ Website https://shakehandwithlife.in
Follow on
WhatsApp: +91-9315132462/9468267324
YouTube: @ShakehandwithLife
Linkedin: LinkedIn: shakehandwithlife
Facebook: Facebook: shakehandwithlife
11 ماه پیش
در تاریخ 1402/05/20 منتشر شده
است.
146
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