Standard Time , Rating factor and Types of Allowances

6 s

6 'S' is a very basic tool of lean manufacturing, but now a days very important to implement in manufacturing and service organization. In competitive environment very necessity to standardize processes & work place activities, 6 'S' can help to standardize workplace & reduce minor stoppages.
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6 'S' color coding
Hello Everyone,
Do you know what are the standard floor color code is used for visual management. Generally floor color coding is part of 6 'S' implementation as per lean manufacturing guideline. review below attached articles for more detail understanding.
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Poka yoke
To achieve quality and safety excellence poka yoke (error proofing) is one of the important tool of lean manufacturing. Identify error possibility from different processes and use poka yoke techniques to eliminate or minimize chances of repetitive error.
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SMED
To improve productivity, minimize throughput time and reduce cost -  reduction of process changeover is very important. Follow the single minute of exchange dies concept to minimize process or other changeovers.
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Work study
To understand each and every processes in a sequential and precise way one of the lean manufacturing tool work study can help a lot. Also work study is a better tool to identify waste from processes.
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OPC & FPC chart.
For getting better result in method study ko Lean Manufacturing ,every individual have knowledge about the lean tools which are the Operation process chart(OPC) and the Flow process chart (FPC).
If you want to know how to draw both the charts with step wise activities and also find attached the Excel sheet format of both charts at below article.
https://engineeringwithmanagement.com/oper...

Two handed & multiple activity chart
In small scale industries more chances to activity performed manually and semi-automatic. We required to analyze each activity sequentially. Two handed process chart & multiple activity chart helps a lot to minimize internal non value added activity.
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8 Type of waste
To identify and minimize waste from different processes is a key aspect of lean manufacturing implementation. Review attached basic understanding of waste and practical examples of each waste.
https://engineeringwithmanagement.com/8-ty...

OEE
One of the very important lean tool to measure machine performance is overall  equipment effectiveness. It gives detail bifurcation of productive time vs unproductive time to easily identify opportunity for improvement.
https://engineeringwithmanagement.com/over...


Basic of six sigma
Quality excellence is a key to success for  any organization. It is very important to identify best quality measurement parameters. Six sigma can helps a lot for improving quality.
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