How to: Repair/Replace Rusty Floor in Vehicle - Complete Guide, Start to Finish
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Products Used: Wire Wheel:
Products Used:
Wire Wheel: https://amzn.to/3lG8z6V
Corded Drill: https://amzn.to/3JDQvCs
Spot Weld Drill Bit: https://amzn.to/3TBy8CT
Bench Vise: https://amzn.to/42upl9T
4.5” Grinder: https://amzn.to/3nhGS53
Cutoff tool: https://amzn.to/42DINRF
Locking c clamp vise grip: https://amzn.to/3K1R9ej
Aviation Snips: https://amzn.to/3LMe3b6
Scraper: https://amzn.to/3JGFhwV
Gasket Scraper Set: https://amzn.to/40Ey4nU
Ball peen hammer: https://amzn.to/40evZzA
Chisels: https://amzn.to/3yZHCy2
Switchable On/Off magnet: https://amzn.to/3X45sD1
Weld thru coating: https://amzn.to/40xiw5I
Duplicolor Prep Spray: https://amzn.to/3K2wEhL
DupliColor Self-Etching Primer: https://amzn.to/3lku7mH
Dynatron seam sealer: https://amzn.to/3TBzoG7
welding blanket: https://amzn.to/42M0lLs
Lincoln 110v Mig Welder: https://amzn.to/3LKFORe
Auto Darkening Welding Helmet (recommended): https://amzn.to/3nleH4U
Plasma Cutter : https://s.vevor.com/bfQa6g
Fluid Film aerosol cans: https://amzn.to/3e1Sh1X
Floor Pans made in USA (As an eBay Partner, I may be compensated if you make a purchase)
79-83 L+R sides (exact ones I used): https://ebay.us/3FK9jX
79-83 L Side: https://ebay.us/hQTch6
79-83 R side: https://ebay.us/xE5ADP
84-88 L+R sides: https://ebay.us/rCo1rQ
Floor Pans (made in Thailand):
72-78 L Side w/ mount bracket: https://ebay.us/B0Gf4A
72-78 R Side w/ mount bracket: https://ebay.us/BYlatQ
72-78 L Side: https://ebay.us/lA5WeZ
72-78 R Side: https://ebay.us/pLky2N
72-78 Full length L+R sides: https://ebay.us/f69NFj
72-78 Full length L Side: https://ebay.us/UT8uBI
72-78 Full length R Side: https://ebay.us/TaQo9I
79-83 L+R sides w/ mount brackets: https://ebay.us/Oho88U
79-83 L Side w/ mount bracket: https://ebay.us/AbPsi0
79-83 R side w/ mont bracket: https://ebay.us/QwW7uJ
84-88 L+R sides w/ mount brackets: https://ebay.us/PcKCxV
84-88 L Side w/ mount bracket: https://ebay.us/UqoXYM
84-88 R Side w/ mount bracket: https://ebay.us/FuEWp2
84-88 Full length L+R sides: https://ebay.us/hNww5I
84-88 Full length L Side: https://ebay.us/ax3N1X
84-88 Full length R Side: https://ebay.us/jSYptl
89-95 L Side: https://ebay.us/PJqloU
89-95 R Side: https://ebay.us/1S8RGG
89-95 Full Length L+R Sides: https://ebay.us/rbumNp
Cutting out the rusty floor in a vehicle and welding in a replacement floor pan or custom cut sheet metal is a long and tedious job. I documented the process from start to finish to offer a complete guide. My vehicle is a very rusty 1980 Toyota pickup, so the rust holes also went up the inside walls of the cab. I used a reproduction floor pan, but also had to fabricate a lot of additional pieces from sheet metal because the floor pans do not cover all of the areas affected by rust.
Rusty 1980 Toyota Pickup Truck Long Bed(s) Build Intro: My Rusty 1980 Toyota Pickup Truck Lon...
1980 Toyota Long Bed Rusty Cab Floor Comparison: 1980 Toyota Long Bed Rusty Cab Floor
My used OEM Toyota Parts for sale: http://yota.6thgeargarage.com/
I don't have Patreon or ask for donations, but you can support the channel with some rad 'Yota gear from my store: http://6thgeargarage.com/merchandise/
Instagram: 6th_gear
facebook.com/6thGearGarage
Some other Toyota videos you may find helpful:
Remove Toyota Dash Pad Cover: How to: Remove 1980's Toyota Pickup/4...
Rebuild Front Knuckles: How to: Toyota 4x4 Solid Front Axle K...
Restore/Fix/Repair a Cracked Vinyl Dash: Part 2: How to Restore/Fix/Repair a C...
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How to clean/Restore Door Panels: How to: Clean/Restore Old Dirty Truck...
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22r Compression Test: How to: Compression Test an Engine
Remove Toyota 22RE Engine & Transmission: Remove Toyota Pickup Truck 22RE Engin...
Toyota Vent Window Conversion: How to: Toyota Pickup/4Runner Vent Wi...
Toyota 4x4 Transfer Case Rear Flange Oil Seal Replacement: DIY: Toyota 4x4 Transfer Case Rear Fl...
How to Replace Toyota Pinion Oil Seal...
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How to: Install Toyota Pickup Truck L...
Toyota Pickup/4Runner B-Pillar Trim R...
How to: Disassemble Vent Window on To...
Wire Wheel: https://amzn.to/3lG8z6V
Corded Drill: https://amzn.to/3JDQvCs
Spot Weld Drill Bit: https://amzn.to/3TBy8CT
Bench Vise: https://amzn.to/42upl9T
4.5” Grinder: https://amzn.to/3nhGS53
Cutoff tool: https://amzn.to/42DINRF
Locking c clamp vise grip: https://amzn.to/3K1R9ej
Aviation Snips: https://amzn.to/3LMe3b6
Scraper: https://amzn.to/3JGFhwV
Gasket Scraper Set: https://amzn.to/40Ey4nU
Ball peen hammer: https://amzn.to/40evZzA
Chisels: https://amzn.to/3yZHCy2
Switchable On/Off magnet: https://amzn.to/3X45sD1
Weld thru coating: https://amzn.to/40xiw5I
Duplicolor Prep Spray: https://amzn.to/3K2wEhL
DupliColor Self-Etching Primer: https://amzn.to/3lku7mH
Dynatron seam sealer: https://amzn.to/3TBzoG7
welding blanket: https://amzn.to/42M0lLs
Lincoln 110v Mig Welder: https://amzn.to/3LKFORe
Auto Darkening Welding Helmet (recommended): https://amzn.to/3nleH4U
Plasma Cutter : https://s.vevor.com/bfQa6g
Fluid Film aerosol cans: https://amzn.to/3e1Sh1X
Floor Pans made in USA (As an eBay Partner, I may be compensated if you make a purchase)
79-83 L+R sides (exact ones I used): https://ebay.us/3FK9jX
79-83 L Side: https://ebay.us/hQTch6
79-83 R side: https://ebay.us/xE5ADP
84-88 L+R sides: https://ebay.us/rCo1rQ
Floor Pans (made in Thailand):
72-78 L Side w/ mount bracket: https://ebay.us/B0Gf4A
72-78 R Side w/ mount bracket: https://ebay.us/BYlatQ
72-78 L Side: https://ebay.us/lA5WeZ
72-78 R Side: https://ebay.us/pLky2N
72-78 Full length L+R sides: https://ebay.us/f69NFj
72-78 Full length L Side: https://ebay.us/UT8uBI
72-78 Full length R Side: https://ebay.us/TaQo9I
79-83 L+R sides w/ mount brackets: https://ebay.us/Oho88U
79-83 L Side w/ mount bracket: https://ebay.us/AbPsi0
79-83 R side w/ mont bracket: https://ebay.us/QwW7uJ
84-88 L+R sides w/ mount brackets: https://ebay.us/PcKCxV
84-88 L Side w/ mount bracket: https://ebay.us/UqoXYM
84-88 R Side w/ mount bracket: https://ebay.us/FuEWp2
84-88 Full length L+R sides: https://ebay.us/hNww5I
84-88 Full length L Side: https://ebay.us/ax3N1X
84-88 Full length R Side: https://ebay.us/jSYptl
89-95 L Side: https://ebay.us/PJqloU
89-95 R Side: https://ebay.us/1S8RGG
89-95 Full Length L+R Sides: https://ebay.us/rbumNp
Cutting out the rusty floor in a vehicle and welding in a replacement floor pan or custom cut sheet metal is a long and tedious job. I documented the process from start to finish to offer a complete guide. My vehicle is a very rusty 1980 Toyota pickup, so the rust holes also went up the inside walls of the cab. I used a reproduction floor pan, but also had to fabricate a lot of additional pieces from sheet metal because the floor pans do not cover all of the areas affected by rust.
Rusty 1980 Toyota Pickup Truck Long Bed(s) Build Intro: My Rusty 1980 Toyota Pickup Truck Lon...
1980 Toyota Long Bed Rusty Cab Floor Comparison: 1980 Toyota Long Bed Rusty Cab Floor
My used OEM Toyota Parts for sale: http://yota.6thgeargarage.com/
I don't have Patreon or ask for donations, but you can support the channel with some rad 'Yota gear from my store: http://6thgeargarage.com/merchandise/
Instagram: 6th_gear
facebook.com/6thGearGarage
Some other Toyota videos you may find helpful:
Remove Toyota Dash Pad Cover: How to: Remove 1980's Toyota Pickup/4...
Rebuild Front Knuckles: How to: Toyota 4x4 Solid Front Axle K...
Restore/Fix/Repair a Cracked Vinyl Dash: Part 2: How to Restore/Fix/Repair a C...
Remove Toyota Truck Rear Glass Window: How to Remove Toyota Truck's Rear Gla...
How to clean/Restore Door Panels: How to: Clean/Restore Old Dirty Truck...
Toyota Door Disassemble: How To: Disassemble a Door w/ Crank W...
Rebuild front knuckle & replace birfield joint 80 Series: Toyota Solid Front Axle Knuckle Rebui...
Remove an Entire Toyota Rear Axle Assembly: How to Remove an Entire Toyota Rear A...
Install/Upgrade to V6 1" Master Cylinder on 4 cyl Toyota: How to Install/Upgrade: V6 1" Master ...
Install Toyota Rear Axle Bearing, Oil Seal - WITHOUT a Press: Install Toyota Pickup/Hilux Rear Axle...
Replace Toyota Drive Shaft Center Support Carrier Bearing: DIY: Toyota 4x4 Drive Shaft Center Su...
Trail Gear Hi-Steer install: Trail Gear Hi-Steer install on my 198...
Toyota Pickup Fiberglass Bed Review/Comparison: Toyota Pickup Truck Fiberglass Bed Re...
How to Properly Repair Rusty Frame: How to Properly Repair Rusty Frame of...
Repairing Toyota Frame - Cut Out & Replace Metal: DIY: Repairing Toyota Frame - Cut Out...
Fixing Floor and Rocker panel rust: Fixing Floor and Rocker panel rust on...
Remove Headliner in Toyota Pickup: How to: Remove Headliner in Toyota Pi...
Remove Toyota Pickup & 4Runner COMPLETE Dash: How To Remove Toyota Pickup & 4Runner...
Toyota 22RE Engine Teardown: $100 Toyota 22RE Engine Teardown - Ti...
22r Compression Test: How to: Compression Test an Engine
Remove Toyota 22RE Engine & Transmission: Remove Toyota Pickup Truck 22RE Engin...
Toyota Vent Window Conversion: How to: Toyota Pickup/4Runner Vent Wi...
Toyota 4x4 Transfer Case Rear Flange Oil Seal Replacement: DIY: Toyota 4x4 Transfer Case Rear Fl...
How to Replace Toyota Pinion Oil Seal...
How to: Remove Toyota Pickup Truck/4R...
How to: Install Toyota Pickup Truck L...
Toyota Pickup/4Runner B-Pillar Trim R...
How to: Disassemble Vent Window on To...
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