Making a new CAT D11R Dozer Cylinder Rod | Machining & Welding

Cutting Edge Engineering Australia
Cutting Edge Engineering Australia
1 میلیون بار بازدید - 3 سال پیش - This video is a job
This video is a job we did to make a new hydraulic cylinder rod for a Caterpillar D11R Dozer blade lift cylinder. The rod has a big groove in it and the chrome is damaged so needs to be replaced. The cylinder rod eye bearing also has some damaged. This shows the step by step process to make the new cylinder rod including machining and welding. To start, we machine and part the eye off the cylinder rod before pushing out the damaged bearing from the eye using our 150T tonne hydraulic press. We machine up the new cylinder rod using a 4” inch diameter induction hardened chrome bar. We need to machine both ends of the cylinder rod, the first end we machine through the induction hardened chrome layer before turning down the OD to fit the piston and cutting the 12tpi external thread for the nut. Then we machine the other end of the rod to weld prep for the rod eye by machining a bevel and drilling a hole for the eye spigot. The eye is welded on using metal cored wire and because the customer wants the rod to look as standard as possible we set it back up in the lathe and machine down the weld. The new busing we cryo freeze and shrink fit with liquid nitrogen. We finish it off with a quick paint job before cleaning, wrapping and strapping the new rod and send it on it’s way to the customer.

In this video we are using:
- TM-26120G Centre Lathe
- WIA 500i Weldmatic welder
- HMP-150T Hydraulic press

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3 سال پیش در تاریخ 1400/04/04 منتشر شده است.
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