How A Wiring Harness Splice is Ultrasonically Welded

When making a wiring harness, many times 2 or more wires need to be spliced together. The newest technology is ultrasonic welding. To make the splice shown on the bottom, an ultrasonic welder was used. That means NO terminal. NO Acid (which means no long term corrosion) and NO Solder. Yet the weld process produces strong, ultra-reliable welds, that can be monitored with software to insure that they are repeatedly accurate. Used since the late 90's, ultrasonic welding has become the industry st

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